Casting Process: Advanced Technology Ensures Superior Quality
High-pressure casting, dense structure
Using high-pressure casting technology, the metal liquid is rapidly filled into the mold cavity under high temperature and high pressure, resulting in a dense and uniform overall structure of the housing, significantly reducing internal pores, porosity, etc., and significantly enhancing the component strength and air tightness, laying a solid foundation for the stable operation of the turbocharger.
High-precision forming, worry-free assembly
The mold design and processing accuracy reach industry standards (dimension accuracy can reach ±0.05mm, please supplement based on actual production capacity), the form and position tolerances of key parts such as flange surfaces, pipe interfaces, and connection ears are strictly controlled to ensure precise assembly with the turbine rotor, bearing, external pipe routes, etc., minimizing the impact of assembly errors on system performance.
Complex structure, integrated molding
The housing integrates flange connections, pipe interfaces, installation ear seats, etc., and is molded as a whole through the casting process, eliminating the need for subsequent assembly or welding procedures, simplifying the production process and avoiding the stress concentration and leakage risks brought by welding, significantly improving product reliability.
Material Advantage:
Selecting high-quality aluminum alloy , it has multiple performance advantages:
Lightweight
Aluminum alloy has a low density, effectively reducing the overall weight of the turbocharger, aligning with the development trend of "lightweighting, energy-saving".
High strength + corrosion resistance
After being strengthened through casting and T6 heat treatment processes, the material strength is significantly enhanced; it also has good corrosion resistance, capable of working stably in the complex environment of engine compartments "high temperature, oil mist, exhaust gas", extending the service life.
Excellent heat conductivity
Aluminum alloy conducts heat quickly, promptly dissipating the large amount of heat generated by the turbine, maintaining the component working temperature within a reasonable range, ensuring the stability of the turbocharger system performance.
Technology First
Automotive field
Turbocharging systems for household cars, performance sports cars, commercial vehicles, etc., of various vehicle models;
Expansion areas
Turbocharging devices for construction machinery, marine power, etc., providing efficient and reliable housing support for multi-scenario power systems.
High Strength
We offer a variety of transmission components, including sprockets, roller chains, gears, couplings, racks, hubs, pulleys, taper sleeves, bearing seats, and more.
Professional
We offer a variety of transmission components, including sprockets, roller chains, gears, couplings, racks, hubs, pulleys, taper sleeves, bearing seats, and more.
Multi-dimensional Testing,
Eliminating Defects
From the entry of raw materials into the factory to the shipment of finished products, a full-process inspection is carried out:
- Spectral Analysis: Ensure that the composition of the aluminum alloy material is precisely in line with the standards;
- X-ray Inspection: Detect whether there are hidden defects such as pores and cracks inside;
- Three-coordinate Measurement: Precisely verify the dimensional accuracy and form tolerance;
- Air Tightness Test: Simulate working conditions to verify the sealing performance of the shell.hine manufacturing,agricultural equipment, automobiles, and military equipment.
Mature System,
Stable Production Capacity
The factory has been deeply engaged in the field of die-casting for many years. It is equipped with advanced die-casting equipment, CNC machining centers, and has passed ISO 14001:2015/IATF 16949:2016 and other quality management system certifications. The production and quality control processes are standardized from start to finish, ensuring the consistency and stability of each batch of products.
FAQ
Q: In which scenarios is this turbocharger housing mainly applied?
A: It is widely used in turbocharging systems of automotive fields (such as family cars, performance cars, commercial vehicles, etc.), and it can also be adapted to turbocharging devices of construction machinery, marine power, etc., providing core component support for multi-scenario power systems.
Q: What is the casting process used for this product? What are its advantages?
A: It adopts high-pressure die casting process. The advantages include: making the housing structure dense and uniform, reducing internal air holes and looseness defects; high-precision molds ensure precise dimensions and positional tolerances, and there is no error during assembly; complex structures can be integrated and formed, eliminating subsequent assembly / welding processes, improving product reliability and production efficiency.
Q: What material is used for the housing? What are its performance characteristics?
A: It uses high-quality aluminum alloy (such as ADC12, A380, etc., depending on the actual material). Performance characteristics: lightweight, reducing the overall weight of the turbocharger; high strength, corrosion-resistant, and able to work stably in complex working conditions such as "high temperature, oil mist, exhaust gas"; excellent thermal conductivity, able to promptly disperse the heat generated by the turbine, ensuring stable system performance.
Q: Is customization production supported? What is the customization process like?
A: Customization is supported. The process is as follows: the customer provides design requirements (drawings, performance requirements, etc.) → our assessment and confirmation of the scheme → mold development and sample → customer verification → batch production, which can match special specifications and performance requirements as needed.
Q: How is product quality guaranteed? What are the inspection procedures?
A: Full-process quality control: raw materials enter the factory for spectral analysis (to ensure material composition meets standards); during production, X-ray inspection is conducted (to detect hidden defects); the finished product undergoes multi-dimensional inspections such as three-coordinate measurement (to verify dimensional accuracy and positional tolerances), and air tightness testing (to verify sealing performance). Moreover, the factory has passed ISO 14001:2015/ IATF16949:2016 and other quality management system certifications to ensure consistent quality.
Ningbo Zhouchi Vehicle Industry Co., Ltd. was founded in 1992, located in Binhai Industrial Park of the beautiful coastal port city -Ningbo. Now our company covers the total area of 16000 square meters, with 150 staffs, including 20 quality inspectors and engineers. Our turnover is around12 Millions USD. Our company specializes in Aluminum Die-casting and Zinc Die-casting, CNC machining and assembling.
Quality Assurance
We have 100% quality guarantee to customers. We will be responsible for any quality problem.
Competitive Prices
We offer ODM service for customer with good quality and reasonable price.
12MLN
Estimated Turnover
150+
Professional Staff
100+
Annual Production of Molds
70%
For Export
brand trusted choice
More than 70% of our products are exported, and we have established good cooperative relationships with internationally renowned companies such as Suzuki of Japan, Peugeot and Schneider of France.
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