boxe gear

boxe gear

The aluminum die-cast transmission housing has been upgraded from a traditional mechanical component to a system-level carrier that integrates "lightweighting, thermal management, and electromagnetic compatibility". It has become a key support for the energy efficiency and reliability of new energy vehicles.
Send Inquiry
Description

 

Application Scenarios

product-568-657

New Energy Passenger Vehicles: "Three-in-one" electric drive housings (penetration >35%, 42% in 2025E) for Model Y, BYD Han, etc.

product-485-565

Commercial Vehicles: All-aluminum housings for heavy trucks/buses (e.g., Fast Transmission housings withstand 1,600 N·m torque) – balances strength & lightweight.

product-580-674

Hybrid Vehicles: Aluminum die-casting optimizes DHT housings (integrates dual-motor oil circuits/cooling systems for complex structures).

 

Core Advantages

Industry Competitiveness of Aluminum Die-Cast Housings.

1

Lightweight for Efficiency Improvement

Weight reduction directly lowers vehicle energy consumption-every 10 kg reduction in pure electric models can increase range by 5-8 km; in the commercial vehicle sector, using all-aluminum housings can reduce fuel consumption by 3-5%.

2

High Integration for Cost Reduction

Integrated die-casting reduces the number of housing components by over 60%, cutting manufacturing costs by 20-30%, while shortening assembly man-hours by 40%.

3

Weather Resistance and Adaptability

After post-treatments such as anodization and passivation, the housing can pass 500-hour neutral salt spray tests, meeting extreme environmental conditions from -40°C to 80°C (adapting to outdoor commercial vehicles and models in frigid regions).

4

Green Attributes

Aluminum alloy is 100% recyclable, and the proportion of recycled aluminum used has reached 28% (2024 data), aligning with the low-carbon trend of supply chains under "dual carbon" requirements.

 

Technical Trends

Material Upgrades: ADC12 is gradually being replaced by high-thermal-conductivity, high-elongation A356 and aluminum matrix composites; some high-end models are starting to use magnesium alloy housings (reducing weight by another 15%).

product-60-60

Ningbo

Zhouchi Vehicle Industry Co., Ltd.

Process Innovation: Heat-treatment-free alloys and high-vacuum die-casting technologies are becoming popular, allowing housings to meet strength requirements without subsequent heat treatment, shortening production cycles by 30%.
product-60-60

Ningbo

Zhouchi Vehicle Industry Co., Ltd.

Standard Iteration: The industry is formulating Thermal Management and Sealing Performance Requirements for Hybrid Transmission Housings, clarifying indicators such as heat dissipation efficiency and electromagnetic shielding for integrated housings.
product-60-60

Ningbo

Zhouchi Vehicle Industry Co., Ltd.

Ningbo Zhouchi Vehicle Industry Co., Ltd.

Ningbo Zhouchi Vehicle Industry Co., Ltd. was founded in 1992, located in Binhai Industrial Park of the beautiful coastal port city -Ningbo. Now our company covers the total area of 16000 square meters, with 150 staffs, including 20 quality inspectors and engineers. Our turnover is around12 Millions USD. Our company specializes in Aluminum Die-casting and Zinc Die-casting, CNC machining and assembling.

product-546-284

12MLN

Estimated Turnover

150+

Professional Staff

100+

Annual Production of Molds

70%

For Export

 

our certifications
 

ISO 14001:2015

 

The ISO 14001:2015 certificate is an internationally recognized document that indicates that an organization has established, implemented, maintained, and continuously improved an environmental management system (EMS) that complies with the requirements of ISO 14001:2015.
This certificate certifies that the environmental management system of this organization has met international standards, enabling it to systematically manage its environmental responsibilities and commit to sustainable development.

product-200-280

IATF16949:2016

 

IATF 16949:2016 is an international standard for quality management systems in the automotive industry. It was developed by the International Automotive Task Force (IATF) and was released in October 2016, replacing the previous version of ISO/TS 16949:2009.
The core objective of IATF 16949 is to continuously improve, prevent defects, reduce variations and waste in the automotive supply chain. It aims to ensure that the design and manufacturing of automotive products (including components and materials) can always meet customer requirements and even exceed customer expectations.

product-200-272

 

cooperative partner
 
 

Our company has established long-term friendly and cooperative partnerships with Suzuki China factory, Peugeot China factory, Schneider Electric and other foreign and domestic well-known enterprises.

product-246-53
product-192-87
product-91-97
product-120-92
product-173-89
product-189-64
product-138-97
product-151-98
product-104-103
product-124-97

Hot Tags: boxe gear, China boxe gear manufacturers, suppliers, factory, Heat Radiator, Heat Resisting Sheet, Heat Sink Assembly, Heat Sink Panel, Heat Sink Strip, Heatsink Tool