Aluminum Alloy Precision Die-cast Lampshade

Aluminum Alloy Precision Die-cast Lampshade

Aluminum alloy precision die-cast lampshade, crafted with high-quality aluminum alloy through precise die-casting technology, are suitable for high-power and demanding lighting scenarios. With characteristics of high heat dissipation, strong structure, and corrosion resistance, they have become the preferred choice for industrial lighting systems.
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Description
Core Parameter Table
 
Parameter Item Details
Item Name Aluminum Alloy Precision Die-cast Lampshade
Material 6061 grade aluminum alloy (or ADC12 die-cast aluminum)
Process Precise die-casting + CNC machining
Surface Treatment Anodizing (optional environmentally friendly weather-resistant paint)
Applicable Scenarios Industrial factories, warehouses, venues, high-end engineering lighting
Core Advantages

Dissipation fast, structure stable, corrosion resistant, easy assembly

Material and Process: Ensuring Quality from the Source

Aluminum Alloy Material - A perfect balance of heat dissipation and strength

High heat dissipation: The aluminum alloy has a heat conductivity more than 3 times that of cast iron, which can quickly disperse the heat from the light source, extending the lifespan of the lamp by 30%+.

 

Lightweight and high strength: The density is only 1/3 of steel, yet it has excellent shock resistance and vibration resistance, suitable for complex industrial environments.

 

Precision Die-Casting + CNC Machining - Process Determines Precision

Die-casting process: One-time formation of complex three-dimensional structures, with size accuracy controlled within ±0.05mm, ensuring "seamless fit" with lamp components.


CNC Machining: The accuracy of key holes and mating surfaces reaches ±0.02mm, with surface finish Ra1.6, ensuring the safety of electrical component assembly.

 

Surface Treatment: The Ultimate Solution for Ensuring Weather Resistance

Anodizing: Forms an oxide film of 15μm or more, salt spray test ≥1000 hours, allowing long-term use in humid and dusty industrial environments.


Eco-friendly Paint: Selects weather-resistant coatings, outdoor aging resistance up to 8 years, uniform color and strong adhesion.

 

 

Detailed Analysis: Every design represents technical accumulation

 

product-1125-1125

 

01

Front: Precise hole positions, zero assembly error

Multiple sets of standardized hole positions strictly follow the installation logic of industrial lighting components, with a positioning accuracy of 0.02mm, ensuring that the light source, driver, and other components do not shift after assembly, and the light output is more uniform and stable.

product-1125-1125

 

02

Back: The integration of structural aesthetics and scientific heat dissipation

The complex internal support ribs and cavity design not only enhance the structural rigidity (able to withstand 300kg static load), but also form a "three-dimensional heat dissipation channel", reducing the thermal attenuation of high-power lamps by 20%.

product-1125-1125

 

03

Side: Function-oriented humanized design

The reserved installation holes / wiring holes on the side are suitable for various lamp installation topologies, providing flexible options for engineering construction and reducing assembly difficulty and time cost.

product-1125-1125

 

04

Close-up Detail: Microscopic witness of process precision

The enlarged visible machined surface is as smooth as a mirror, with no burrs or deformations on the hole walls, perfectly demonstrating the exquisite craftsmanship of CNC precision machining, ensuring the long-term reliable operation of electrical components from the details.

Application Scenarios: Full-condition Adaptability
 

Industrial buildings: 

Resistant to high temperatures and vibrations, stable heat dissipation in dusty and high-temperature environments, ensuring the safety of production line lighting.

 

Large warehouses:

Lightweight design for easy high-altitude installation, corrosion-resistant properties suitable for humid / temperature difference environments in warehouses.

 

Sports venues / high-end commercial buildings:

Precise craftsmanship ensures the optical consistency of the lighting system, improving the lighting quality of the space.

Choosing this aluminum alloy precision die-cast lampshade is to select a long-lasting and reliable quality foundation logic for industrial lighting systems. Let professional components empower the brightness and efficiency of every industrial space.

 

FAQ

Q: What material is this lampshade made of? What are its advantages?

A: It is made of 6061 grade aluminum alloy (or ADC12 die-cast aluminum). The advantages lie in its strong heat dissipation (the thermal conductivity is more than 3 times that of cast iron, which can quickly disperse the heat from the light source and extend the lamp's lifespan by more than 30%), and its lightweight and high strength (the density is only 1/3 of steel, which is resistant to impact and vibration, suitable for complex industrial environments).

Q: What are the differences between precision die-casting and ordinary die-casting?

A: Precision die-casting has significant advantages in terms of size accuracy, surface finish, and structural complexity: The size accuracy is controlled within ±0.05mm, while ordinary die-casting is generally above ±0.2mm; The surface finish reaches Ra1.6, without burrs or deformations, while ordinary die-casting is prone to flaws; It can form complex three-dimensional structures in one go, while ordinary die-casting is difficult to achieve precise cavities and support ribs designs.

Q: Can the hole positions of this lampshade fit my lamp? What if the hole positions are not correct?

A: The standard hole positions follow the universal installation logic for industrial lighting components, which are suitable for most mainstream lamps; Customization services are available. The size and hole layout can be adjusted according to your lamp specifications to ensure "seamless fit".

Q: What scenarios is this lampshade suitable for? Can it be used outdoors?

A: It is suitable for industrial factories, large warehouses, sports venues, and high-end engineering lighting, etc.; It can be used outdoors, with the surface treated by " anodizing (or environmentally friendly weather-resistant paint)", with a salt spray test of ≥1000 hours, outdoor aging resistance of 8 years, and it can operate stably for a long time in humid, dusty, and temperature difference environments.

Q: How is the heat dissipation effect of the lampshade? Can it be compatible with lamps of what power?

A: Aluminum alloy material + three-dimensional heat dissipation channel design can reduce the heat attenuation of large-power lamps by 20%; It can generally be compatible with industrial lighting lamps in the 100W-500W range (the specific compatible power can be adjusted according to the customization requirements).

Q: What are the after-sales guarantees? How long is the warranty period?

A: Provide a 5-year quality warranty, during which non-human damage can be replaced free of charge; 7×24-hour technical support, and you can consult solutions for installation and compatibility issues at any time.

Q: How is the load-bearing capacity of the lampshade?

A: The internal support ribs and cavity structure strengthen the rigidity, which can withstand a static load of 300kg, suitable for high-altitude hoisting, industrial vibrations, and other complex conditions.

Q: Can the surface color be customized?

A: Yes! Besides the original metal color of anodizing, it can be customized with environmentally friendly weather-resistant paint, and the color can be selected (conventional colors such as industrial gray, black, and white or special colors need to be communicated in advance).

 

Ningbo Zhouchi Vehicle Industry Co., Ltd.

Ningbo Zhouchi Vehicle Industry Co., Ltd. was founded in 1992, located in Binhai Industrial Park of the beautiful coastal port city -Ningbo. Now our company covers the total area of 16000 square meters, with 150 staffs, including 20 quality inspectors and engineers. Our turnover is around12 Millions USD. Our company specializes in Aluminum Die-casting and Zinc Die-casting, CNC machining and assembling.

Quality Assurance

We have 100% quality guarantee to customers. We will be responsible for any quality problem.

Competitive Prices

We offer ODM service for customer with good quality and reasonable price.

product-800-449

12MLN

Estimated Turnover

150+

Professional Staff

100+

Annual Production of Molds

70%

For Export

 

our certifications
 

    ISO 14001:2015

 

The ISO 14001:2015 certificate is an internationally recognized document that indicates that an organization has established, implemented, maintained, and continuously improved an environmental management system (EMS) that complies with the requirements of ISO 14001:2015.
This certificate certifies that the environmental management system of this organization has met international standards, enabling it to systematically manage its environmental responsibilities and commit to sustainable development.

product-200-280

    IATF16949:2016

 

IATF 16949:2016 is an international standard for quality management systems in the automotive industry. It was developed by the International Automotive Task Force (IATF) and was released in October 2016, replacing the previous version of ISO/TS 16949:2009.
The core objective of IATF 16949 is to continuously improve, prevent defects, reduce variations and waste in the automotive supply chain. It aims to ensure that the design and manufacturing of automotive products (including components and materials) can always meet customer requirements and even exceed customer expectations.

product-200-272

 

our Partners

Our company has established long-term friendly and cooperative partnerships with Suzuki China factory, Peugeot China factory, Schneider Electric and other foreign and domestic well-known enterprises.

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